As a company grows, so does the assets. In a manufacturing company for instance, there is always a need to increase the number of machinery, in order to meet the production demand. As the assets continue to grow, maintaining them becomes a challenge. The workforce concerned with maintenance, may for one, be inadequate. Also, as much as there is the option of hiring more people, it may be challenging as the company looks to cut down on costs.
To see to it that machinery runs optimally there has been the invention of devices such as a wireless vibration sensor. The vibration sensors have changed everything. It has enabled the analysis and diagnosis of machinery related issues and addressing the problems in good time. If you are yet to incorporate vibration monitoring systems, here are some of the benefits you are missing out from.
1. Quick screening
Maintaining machines is not the most straightforward job to do. It could take you a significant while before you diagnose an issue. Thanks to these systems that is no longer the case. Maintenance has never been this easy. The monitoring tool gives you a deep insight into problems with your machines, which allows you to take effective and quick action. The beauty of these tools is that they are scalable and effortless to install, even in the hazardous or hard to reach areas. You can start monitoring your systems as soon as you install the vibration monitor.
2. Identification of potential failure in good time
Letís face it; scheduled maintenance is not always as effective. The best thing about having these tools is that you do not need to wait until there is a failure and the scheduled maintenance time to problems to get fixed. Wireless vibration monitors are able to sense misalignment, imbalance, and bearing looseness. On identification of such issues, a team is assigned to fix them. The result is that a significant amount of time and labor, and of course, resources are saved.
3. Saving on costs
Whenever there is downtime, a company loses a lot. Production is halted, and the company is unable to meet the demand. With monitoring tools available, it is easy for a company to identify potential issues and have them resolved before they escalate. As a result, uptime is ensured and also cut on costs dedicated to scheduled maintenance.
4. Data-driven decisions
Vibration sensors have made it possible for data to be organized through the collection of historical trends on the operation of the machines. If a problem arises, it is easy to deal with it efficiently. This is through the use of the available data to reach decisions
Vibration sensors also raise alarms if any abnormalities occur, and as a result, the necessary action is taken to ensure that the machines work as expected. Vibration monitoring is a game-changer. It is a cost-effective maintenance tool that every company looking to make the most out of its assets should have. Have yours installed today.
Image credit: Vibration check via Tanasan Sungkaew/Shutterstock